Contact Process - Industrial Preparation
- Contact Process: Industrial method to manufacture H₂SO₄. Three main steps.
- Step 1 - SO₂ Formation: Burning sulphur or roasting metal sulphides. S + O₂ → SO₂ or 4FeS₂ + 11O₂ → 2Fe₂O₃ + 8SO₂.
- Step 2 - SO₃ Formation: 2SO₂ + O₂ ⇌ 2SO₃ (V₂O₅ catalyst, 450°C, 1-2 atm). Reversible, exothermic reaction.
- Step 3 - Oleum Formation: SO₃ dissolved in conc. H₂SO₄ to form oleum (H₂S₂O₇). SO₃ + H₂SO₄ → H₂S₂O₇.
- Final Step: Oleum diluted with water. H₂S₂O₇ + H₂O → 2H₂SO₄.
Industrial preparation of sulfuric acid using the Contact process with vanadium pentoxide catalyst - Why Not Direct: SO₃ + H₂O → H₂SO₄ forms mist which is difficult to condense. Oleum method prevents this.